Reishauer

GEAR MANUFACTURING REDEFINED.
GEAR MANUFACTURING REDEFINED.

Grinding is a metal cutting process that, due to innumerable cutting edges and high operating speed, can simultaneously deliver high material removal rate, superior surface finish and very precise geometry.

The grinding process is particularly suitable for hard materials such as case hardened gears. Generally, this process is referred to as hard finishing.

The Reishauer continuous generating grinding process is based on a multi-axes high performance grinding machine equipped with dressable, vitrified bonded grinding worms also called threaded wheels.

The cornerstone of the Reishauer grinding process is its performance portfolio, called the Reishauer Circle of Competence.

The machine, both in qualitative and quantitative performance values, is at the core of the continuous generating grinding technology for the large volume production of high-accuracy gears. Nevertheless, this concept encompasses more than just the manufacture of sophisticated machines.

Today, the company produces its own tooling such as grinding wheels, workholding,  diamond dressing rolls and material handling automation. In this way, Reishauer can truly guarantee that all elements of the grinding process – the machine and the tooling – are fully under control.

For this reason, the Reishauer system ensures a long service of the machine system and low life-cycle costs.

Joining forces with Felsomat was a further opportunity to continue the systemic integration strategy and to broaden our competency regarding the complete gear manufacturing process: from blank to a perfect gear.

Today, the Reishauer Group is the solution supplierfor the manufacture of gears. By bringing together competency covering products, processes and technology, we can ensure efficient and highquality gear manufacturing across the whole process chain.

For our customers, based on simple planning, start-up operation and running of the plant, this translates into the most efficient production line of gear manufacture.

https://www.reishauer.com/en/company/

1 σχόλιο:

  1. HAMADA KOKI CO. LTD installed Reishauer RZ550 gear grinding machine in January 2016.

    Until then, we experienced noise problem when continuous grinding with the screw-shaped grinding wheel due to irregularities that formed on the gear tooth surface.
    RZ550’s NC software has a low-noise grinding shift function that make it possible to reduce noise as it grinds along tooth trace direction while correcting unevenness on tooth surface.

    In addition, after performing bias correction through twist control of helical gear and regular grinding, gear tooth surface roughness can be improved by polishing with elastic grinding wheel.

    We’ve begun new challenges by utilizing these latest technologies.

    Spur gear
    Helical gear
    Internal gear
    Gear shaft
    Spline Shaft

    High-end gears selected by leaders in the industry from machine tools to automobile manufacturers.

    http://hamada-koki.co.jp/english/

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Pedal to the metal!

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